Obdaryn

P24C4EGR Cooler Bypass Position Sensor Exceeded Learning Limit Bank 1

  • Generic OBD-II code · Powertrain
  • Turns on the check-engine light
  • Matters for the ITP
  • Needs a drive cycle to confirm a fix
How the car detects it
The bypass flap of the EGR cooler learns its end stops, and P24C4 means the learned values for bank 1 have left the window the software accepts. GM's diesel tables from 2017 on run the learning after key-off with coolant between 70 and 129 °C: the raw signal must lie between 16 and 24 % of 5 V in cooling position and between 72 and 85 % in bypass position; outside, the code is stored as Type B. GM's 2014 table 14OBDG10 instead judges the spread of the learned offsets (over 50 %) and a single offset beyond about ±16 %. Bulletin PI1449 for the 2015 Silverado and Sierra with the LML Duramax pairs it with P2493, P2495 and P06A3 and calls for a complete new bypass valve. Pure circuit faults are P2494/P2495; bank 2 reports P24C5.
What you may notice
  • Malfunction indicator lamp on after the second trip
  • Reduced EGR cooling, higher NOx output
  • Often no change in driveability
Likely causes
  • LikelyWorn bypass valve whose integrated position sensor no longer reaches its learned values
  • PossibleSoot deposits shifting the end stops of the flap
  • PossibleSignal offset from connector corrosion or a weak 5 V reference
  • RareLearning repeatedly cut short because the controller is woken right after key-off
Inspection (ITP)
Matters for the ITP. While the check-engine light is on, the car fails the emissions check.
Repair
Hard · Usually a job for a workshop.Typical cost: €250 – €1,200

Explanation from obdex (CC0), exactly as the app shows it. Guidance only; confirm with a workshop.